PCC-3

Consistent pipe coupon preparation for cleaner training, faster setup and repeatable weld practice.

The BUG-O PCC-3 is a worktable-mounted pipe coupon cutting machine for cutting pipe to length and beveling pipe edges for weld preparation. It features a self-centering speed chuck, plasma or oxy-fuel torch support, digital speed control, integrated arc on-off switch and dual-voltage 120/240 VAC operation.

With chuck capacity for 0-8″ O.D. pipe and 3-11″ I.D. pipe, pipe section cutting capability up to 12″ / 305 mm, 160 lb / 72.5 kg pipe weight capacity and standard plasma setup with rotary ground, the PCC-3 is a practical machine for welding schools, union halls, training centres and fabrication shops that need consistent pipe coupon preparation.

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more about the
PCC-3

Overview

The BUG-O PCC-3 is a pipe coupon cutting machine designed for cutting pipe to a required length or beveling the edge of a pipe for weld preparation. It is a compact, worktable-mounted machine intended for controlled, repeatable cutting of pipe sections, especially where welding coupons need to be prepared accurately and consistently.

The PCC-3 is fixed to a worktable using mounting holes located in the machine legs. It features a self-centering speed chuck capable of gripping pipe by outside diameter or inside diameter, while a racking group supports either a plasma or oxy-fuel torch for square or beveled cuts on pipe sections up to 12″ / 305 mm in length.

The standard setup is for plasma cutting and includes a rotary ground. The machine can also be converted for oxy-fuel cutting with the appropriate quick-action manifold and hose assembly. With dual-voltage operation, digital speed control and variable-speed rotation, the PCC-3 is a practical solution for welding schools, union halls, training centres and fabrication shops that need reliable pipe coupon preparation.

Recommended options and accessories

  1. GOF-4025 2-Hose Manifold Assembly: Required accessory for converting the PCC-3 to a 2-hose oxy-fuel setup.
  2. CIR-1010-4 2-Hose Assembly, 42″: Hose assembly used with the 2-hose oxy-fuel configuration.
  3. GOF-4025-3 3-Hose Manifold Assembly: Required accessory for converting the PCC-3 to a 3-hose oxy-fuel setup.
  4. MUG-1119-36 3-Hose Assembly, 36″: Hose assembly used with the 3-hose oxy-fuel configuration.
  5. Plasma torch setup: The standard model is configured for plasma cutting and includes a rotary ground.
  6. Oxy-fuel torch setup: The machine can be used with an oxy-fuel torch when the correct manifold and hose assembly are added.
  7. Worktable mounting hardware: Required for fixing the PCC-3 securely to a worktable through the mounting holes in the machine legs.

Key points

  • Pipe coupon cutting machine for cutting pipe to length or beveling pipe edges.
  • Designed to be fixed to a worktable.
  • Ideal for welding coupon preparation in welding schools, union halls and training centres.
  • Suitable for plasma or oxy-fuel cutting.
  • Standard setup is for plasma and includes a rotary ground.
  • Quick-action manifold and hose assembly available for oxy-fuel conversion.
  • Self-centering speed chuck grips 0-8″ O.D. pipe and 3-11″ I.D. pipe.
  • Capable of square or beveled cuts on pipe sections up to 12″ / 305 mm in length.
  • Variable speed control listed as 0-4.5 RPM on the product page and brochure.
  • Manual technical data lists speed range as 0.24-4.8 RPM.
  • Integrated arc on-off switch.
  • Digital speed control for repeatable setup.
  • Dual voltage operation: 120/240 VAC, 50/60 Hz.
  • Pipe weight capacity of 160 lb / 72.5 kg.
  • Made in USA.

Technical advantages

The main technical advantage of the BUG-O PCC-3 is its ability to prepare pipe coupons with controlled rotation and repeatable torch positioning. Instead of cutting pipe sections manually, the operator can secure the pipe in the self-centering chuck, set the torch position and use the machine’s speed control to produce cleaner, more consistent square or beveled cuts.

The self-centering speed chuck allows the machine to grip pipe either by outside diameter or inside diameter. This gives the PCC-3 practical flexibility when handling different pipe sections for training, weld testing or preparation work.

The racking group supports the plasma or oxy-fuel torch and allows the cutting setup to be adjusted for square or beveled cuts. This is important in welding coupon preparation because cut consistency directly affects the quality and repeatability of the training or testing exercise.

The digital speed control improves repeatability by helping the operator return to known speed settings. This is especially useful in training environments where different students, processes and pipe coupons must be prepared consistently.

The standard plasma configuration includes a rotary ground, while oxy-fuel cutting can be added with the correct manifold and hose accessories. This dual-process flexibility allows the same machine to support different workshop or training requirements.

Applications

The BUG-O PCC-3 is designed for cutting pipe coupons, cutting pipe to length and beveling pipe edges for weld preparation. It is especially useful in environments where many short pipe sections must be prepared repeatedly and consistently.

Typical applications include welding schools, union halls, vocational training centres, technical colleges, fabrication workshops, weld testing preparation, pipe coupon production and training programmes covering SMAW, GMAW/MIG, FCAW and GTAW welding processes.

The machine is particularly valuable where student training depends on repeatable coupon quality. By preparing pipe sections accurately on site, institutions can support better weld training, more consistent practice conditions and improved development of practical welding skills.

Why choose this product

The PCC-3 is a strong choice for organisations that need a dedicated pipe coupon preparation machine rather than relying on manual cutting methods. It improves repeatability, reduces operator fatigue and helps standardise the quality of pipe coupons used for welding instruction, testing and practice.

For welding schools and union halls, the value is clear. Students learning SMAW, GMAW/MIG, FCAW and GTAW benefit from consistent coupon preparation, while instructors benefit from faster workflow and better control over training materials.

For fabrication shops, the PCC-3 provides a compact, table-mounted solution for cutting short pipe sections and preparing beveled edges for weld preparation. Its plasma standard setup and oxy-fuel conversion capability make it adaptable without turning it into an oversized production machine.

Technical Parameters

ProductBUG-O PCC-3
Product typePipe coupon cutting machine
Part number100-0998
Primary useCutting pipe to a desired length or beveling pipe edges for weld preparation
Mounting methodDesigned to be fixed to a worktable and bolted through mounting holes in the machine legs
Cutting processesPlasma cutting or oxy-fuel cutting
Standard setupPlasma cutting setup with rotary ground
Oxy-fuel conversionQuick-action manifold and hose assembly available separately
Power requirement90 W at rated voltage
Input voltage120-240 VAC / 50-60 Hz / single phase
Variable speed control, product page and brochure0-4.5 RPM
Speed range, manual technical data0.24-4.8 RPM
Chuck typeSelf-centering speed chuck
Chuck capacity, outside diameter0-8" O.D. / 0-3.1 cm O.D.
Chuck capacity, inside diameter3-11" I.D. / 1.2-4.3 cm I.D.
Maximum cut length / overhang length12" / 305 mm
Pipe weight capacity160 lb / 72.5 kg
Maximum overhang weight160 lb / 72.5 kg
Cut typesSquare cuts and beveled cuts
Torch supportRacking group supports plasma or oxy-fuel torch
Arc controlIntegrated arc on-off switch
Speed control typeDigital speed control / speed display for repeatable settings
Control functions shown in brochureForward/reverse switch, rotation speed, arc on-off switch, contact output, power cord and power indicator light
Plasma setup componentsRotary ground, contact relay and holding clamp for plasma torch
Oxy-fuel setup noteOxy-fuel cutting can be done with a 2-hose torch according to the manual
2-hose oxy-fuel manifoldGOF-4025 2-Hose Manifold Assembly
2-hose oxy-fuel hose assemblyCIR-1010-4 2-Hose Assembly, 42"
3-hose oxy-fuel manifoldGOF-4025-3 3-Hose Manifold Assembly
3-hose oxy-fuel hose assemblyMUG-1119-36 3-Hose Assembly, 36"
Machine dimensions30.75" x 24.5" x 15.5" / 781 x 622 x 394 mm
Net weight180 lb / 82 kg
Shipping weight225 lb / 102 kg
Shipping dimensions36" x 24" x 34" / 915 x 610 x 864 mm
Cabinet assembly100-0393 Pipe Coupon Cutter Cabinet
Speed chuck assembly100-0401 Speed Chuck Assembly
Control panel100-0999 Pipe Coupon Cutter 3 Control Panel
Racking assembly100-0404 Pipe Coupon Cutter Racking
Control assembly100-1099 Pipe Coupon Cutter Control
Power cordsBUG-9454 for 120 VAC and BUG-9454-240 for 240 VAC; both supplied with standard machine according to manual
Training relevanceSuitable for welding coupon preparation in SMAW, GMAW/MIG, FCAW and GTAW training environments
Country of manufactureUSA

PCC-3

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