The XPR300® represents the most significant advance in mechanized plasma cutting technology, ever. This next generation system redefines what plasma can do by expanding its capabilities and opportunities in ways never before possible. With unmatched X-Definition® cut quality on mild steel, stainless steel, and aluminum, the XPR300 increases cut speed, dramatically improves productivity, and slashes operating costs. New ease-of-use features and engineered system optimization make the XPR300 easier to run with minimal operator intervention, while also ensuring optimal performance and unmatched reliability.
Industry-leading X-Definition cut quality
The XPR advances HyDefinition® cut quality by blending new technology with refined processes for next generation, X-Definition™ cutting on mild steel, stainless steel, and aluminum.
Optimized productivity and reduced operating costs
Significantly reduced operating costs than previous generation technology
Increased cut speeds on thicker materials
Dramatic improvement in consumable life on mild steel applications
Thicker piercing capability than competitive plasma systems
XPR automated gouging minimizes or eliminates grinding compared to carbon arc gouging, producing weld-ready parts faster with cleaner gouge profiles
Engineered system optimization
XPR is engineered to deliver the highest quality cuts and optimal system performance automatically. Advanced power supply technology delivers highly responsive, rapid system feedback and automatically intervenes to eliminate events that negatively impact system efficiency and consumable life.
XPR’s Arc response technology™ provides automatic torch and ramp-down error protection. Sensors in the power supply deliver refined diagnostic codes and significantly enhanced system monitoring information that reduces troubleshooting time and provides proactive system maintenance data for improved system optimization.
Increases consumable life 3 times that of competitor systems by eliminating the impact of ramp down errors
Reduces the impact of catastrophic electrode blowouts which can damage the torch at high current levels
Ease of use
Intuitive operation and automatic monitoring redefine ease of use
Full control of all functions and settings via the CNC
Automatic system monitoring and specific troubleshooting codes for improved maintenance and service prompts
EasyConnect™ torch lead and one hand torch-to-receptacle connection for fast and easy change-outs
QuickLock™ electrode for easy consumable replacement
The web interface tool can be accessed via Wi-Fi and Ethernet LAN in the power supply for system monitoring and service
Built-in IIoT (Industrial Internet of Things) via Ethernet LAN and MTConnect® enables remote data access for smarter monitoring from anywhere in the world
Manual Set-Mode is ideal for straightforward applications like gouging and off-table beveling; it retains your last setup for faster, repeatable workflows and simplifies set up and operations without the need for CNC/PLC integration
Advanced process control and delivery
Four console options – Core™, CorePlus™, Vented Water Injection™ (VWI™) and OptiMix™ – offer unmatched mild steel cut quality with each console delivering successively enhanced cutting capabilities on stainless steel and aluminum. All consoles can be fully controlled through the CNC for high productivity and ease of use.
Gas-connect console gases/fluids
| Core | CorePlus | Vented Water Injection (VWI) | OptiMix | |
|---|---|---|---|---|
| O2/N2/Air | X | X | X | X |
| Ar | X | X | X | |
| F5/Ar/H2O | X | X | ||
| H2-N2-Ar mixing | X |
Better for the environment, too!
The XPR300 system reduces consumable use, energy, and the carbon footprint.
64% less consumable copper material is used per foot of cut
System is 99.5% recyclable and packaging is 100% recyclable
The carbon impact of magnetics is 77% lower than its predecessor
62% higher power-to-weight ratio and 14% faster cuts
| Maximum open-circuit voltage (U0) | 360 VDC |
| Maximum output current | 300 A |
| Maximum output power | 66.5 kW |
| Output voltage | 50 VDC–210 VDC |
| 100% duty arc voltage | 210 V |
| Duty cycle rating | 100% at 66.5 kW, 40° C (104° F) |
| Operational ambient temperature range | -10° C–40° C (14° F–104° F) |
| Power factor | 0.98 at 66.5 kW |
| Cooling | Forced air (Class F) |
| Insulation | Class H |
| EMC emissions classification (CE models only) | Class A |
| Lift points | Top lift eye weight rating 680 kg (1,500 lb.) |
| Cut chart thickness | mm | inches | |
|---|---|---|---|
| Pierce capacity | Mild steel (argon-assist) | 50 | 2 |
| Mild steel (standard O2) | 45 | 1–3/4 | |
| Stainless steel | 38 | 1–1/2 | |
| Aluminum | 38 | 1–1/2 | |
| Severance capacity | Mild steel | 80 | 3–1/8 |
| Stainless steel | 75 | 3 | |
| Aluminum | 50 | 2 | |
This does not represent a complete list of processes or thicknesses that are available.
| Console | Cutting gases | Current (Amperage) | Cut chart thickness (mm) | Approximate cutting speed (mm/min) | Cut chart thickness (in.) | Approximate cutting speed (ipm) |
|---|---|---|---|---|---|---|
| Mild steel | ||||||
| Core™, CorePlus™, VWI™, and OptiMix™ | O2 plasma | 30 | 0.5 | 5348 | 0.018″ | 215 |
| O2 shield | 3 | 1153 | 0.135″ | 40 | ||
| 5 | 726 | 3/16″ | 30 | |||
| O2 plasma | 50 | 3 | 3820 | 0.105″ | 155 | |
| Air shield | 5 | 2322 | 3/16″ | 95 | ||
| 8 | 1369 | 5/16″ | 55 | |||
| O2 plasma | 80 | 3 | 5582 | 0.105″ | 225 | |
| Air shield | 6 | 3048 | 1/4″ | 110 | ||
| 12 | 1405 | 1/2″ | 55 | |||
| O2 plasma | 130 | 3 | 6502 | 0.135″ | 240 | |
| Air shield | 10 | 2680 | 3/8″ | 110 | ||
| 38 | 256 | 1-1/2″ | 10 | |||
| O2 plasma | 170 | 6 | 5080 | 1/4″ | 200 | |
| Air shield | 12 | 3061 | 1/2″ | 115 | ||
| 25 | 1175 | 1″ | 45 | |||
| 50 | 267 | 2″ | 10 | |||
| O2 plasma | 300 | 12 | 3940 | 1/2″ | 155 | |
| Air shield | 25 | 1950 | 1″ | 75 | ||
| 50 | 560 | 2″ | 21 | |||
| 80 | 165 | 3″ | 7 | |||
| Stainless steel | ||||||
| Core, CorePlus, VWI, and OptiMix | N2 plasma | 40 | 0.8 | 6100 | 0.036″ | 240 |
| N2 shield | 3 | 2683 | 0.105″ | 120 | ||
| 6 | 918 | 1/4″ | 32 | |||
| VWI and OptiMix | F5 plasma | 80 | 3 | 4248 | 0.135 | 140 |
| N2 shield | 6 | 1916 | 1/4″ | 70 | ||
| 12 | 864 | 1/2″ | 34 | |||
| OptiMix | H2-Ar-N2 plasma | 170 | 10 | 1975 | 3/8″ | 80 |
| N2 shield | 12 | 1735 | 1/2″ | 65 | ||
| 38 | 256 | 1-1/2″ | 10 | |||
| H2-Ar-N2 plasma | 300 | 12 | 2038 | 1/2″ | 80 | |
| N2 shield | 25 | 1040 | 1″ | 40 | ||
| 50 | 387 | 2″ | 17 | |||
| 75 | 162 | 3″ | 6 | |||
| VWI and OptiMix | N2 plasma | 300 | 12 | 2159 | 1/2″ | 85 |
| H2O shield | 25 | 1302 | 1″ | 50 | ||
| 50 | 403 | 2″ | 15 | |||
| Aluminum | ||||||
| Core, CorePlus, VWI, and OptiMix | Air plasma | 40 | 1.5 | 4799 | 0.036 | 240 |
| Air shield | 3 | 2596 | 1/8″ | 85 | ||
| 6 | 911 | 1/4″ | 32 | |||
| VWI and OptiMix | N2 plasma | 80 | 3 | 3820 | 1/8″ | 140 |
| H2O shield | 6 | 2203 | 1/4″ | 80 | ||
| 10 | 956 | 1/2″ | 28 | |||
| N2 plasma | 130 | 6 | 2413 | 1/4″ | 95 | |
| H2O shield | 10 | 1702 | 3/8″ | 70 | ||
| N2 | 300 | 20 | 870 | 3/4″ | 35 | |
| 12 | 2286 | 1/2″ | 90 | |||
| H2O shield | 25 | 1302 | 1″ | 50 | ||
| 50 | 524 | 2″ | 20 | |||
| OptiMix | H2-Ar-N2 plasma | 300 | 12 | 3810 | 1/2″ | 150 |
| N2 shield | 25 | 2056 | 1″ | 80 | ||
| 50 | 391 | 2″ | 15 | |||
Nozzles and electrodes are available in various quantities. Please contact an authorized Hypertherm distributor to place your consumables order. Your consumables may not look exactly like the pictures.
| Part number Standard | Part number Standard Bevel/Robotic | Part number Bevel/Robotic | Description |
| 428383 | 428825 | 428831* | Lead: 6.6′ |
| 428384 | 428826 | 428832* | Lead: 8.2′ |
| 428385 | 428827 | 428833* | Lead: 9.8′ |
| 428386 | 428828 | 428834* | Lead: 11.5′ |
| 428824 | 428829 | 428335* | Lead: 13.1′ |
| 428387 | 428830 | 428836* | Lead: 4.8′ |
| 428978** | 428979** | Lead: 20′** | |
| 428916 | Lead: Thru arm robotic 11.5′ | ||
| 428918 | Lead: Thru arm robotic 14.8′ | ||
| 420500 | Torch mounting sleeve: Standard | ||
| 420501 | Torch mounting sleeve: Short | ||
| 420502 | Torch mounting sleeve: Extended | ||
| 420788 | Rotational torch mounting sleeve: Short | ||
| 420789 | Rotational torch mounting sleeve: Medium | ||
| 420790 | Rotational torch mounting sleeve: Extended | ||
| 420220 | Quick-disconnect torch receptacle | ||
| 420221 | Quick-disconnect XPR torch | ||
| 420368 | Water tube |
* Bevel/Robotic leads sets 428831-428836 include an extended 1.2 m (48″) strain relief.
** The 6 m (20′) lead is compatible only with console gas assemblies that are 7.5 m (24.6′) or less.
| Amperage | Process | Shield cap | Shield | Nozzle retaining cap | Nozzle | Swirl ring | Electrode | Water tube |
|---|---|---|---|---|---|---|---|---|
| 30 A | O2/O2 | 420200 | 420228 | 420365 | 420225 | 420407 | 420222 | 420368 |
| 50 A | O2/Air | 420200 | 420237 | 420365 | 420234 | 420233 | 420231 | 420368 |
| 80 A | O2/Air | 420200 | 420246 | 420365 | 420243 | 420242 | 420240 | 420368 |
| 130 A | O2/Air | 420200 | 420255 | 420365 | 420252 | 420242 | 420249 | 420368 |
| 170 A | O2/Air | 420200 | 420513 | 420365 | 420261 | 420260 | 420258 | 420368 |
| 220 A | O2/Air | 420200 | 420273 | 420365 | 420270 | 420406 | 420276 | 420368 |
| 300 A | O2/Air | 420200 | 420491 | 420365 | 420279 | 420406 | 420276 | 420368 |
| Amperage | Process | Shield cap | Shield | Nozzle retaining cap | Nozzle | Swirl ring | Electrode | Water tube |
|---|---|---|---|---|---|---|---|---|
| 40 A | N2/N2 | 420200 | 420291 | 420365 | 420288 | 420314 | 420303 | 420368 |
| Air/Air | 420200 | 420291 | 420365 | 420288 | 420314 | 420294 | 420368 | |
| 60 A | N2/N2 | 420200 | 420309 | 420365 | 420297 | 420323 | 420303 | 420368 |
| F5/N2 | 420200 | 420309 | 420365 | 420297 | 420323 | 420303 | 420368 | |
| N2/H2O | 420200 | 420300 | 420365 | 420296 | 420323 | 420303 | 420368 | |
| Air/Air | 420200 | 420309 | 420365 | 420297 | 420323 | 420294 | 420368 | |
| 80 A | N2/N2 | 420200 | 420309 | 420365 | 420306 | 420323 | 420303 | 420368 |
| F5/N2 | 420200 | 420309 | 420365 | 420306 | 420323 | 420303 | 420368 | |
| N2/H2O | 420200 | 420300 | 420365 | 420290 | 420323 | 420303 | 420368 | |
| Air/Air | 420200 | 420309 | 420365 | 420306 | 420323 | 420294 | 420368 | |
| 130 A | N2/N2 | 420200 | 420318 | 420365 | 420315 | 420314 | 420356 | 420368 |
| H2-Ar-N2/N2 | 420200 | 420318 | 420365 | 420315 | 420323 | 420356 | 420368 | |
| N2/H2O | 420200 | 420469 | 420365 | 420315 | 420314 | 420356 | 420368 | |
| 170 A | N2/N2 | 420200 | 420327 | 420365 | 420324 | 420314 | 420356 | 420368 |
| H2-Ar-N2/N2 | 420200 | 420327 | 420365 | 420324 | 420323 | 420356 | 420368 | |
| N2/H2O | 420200 | 420472 | 420365 | 420324 | 420314 | 420356 | 420368 | |
| Air/Air | 420200 | 420513 | 420365 | 420524 | 420260 | 420258 | 420368 | |
| 300 A | N2/N2 | 420200 | 420362 | 420365 | 420359 | 420323 | 420356 | 420368 |
| H2-Ar-N2/N2 | 420200 | 420362 | 420365 | 420359 | 420358 | 420356 | 420368 | |
| N2/H2O | 420200 | 420475 | 420365 | 420359 | 420323 | 420356 | 420368 |
Mild Steel
| Amperage | Process | Shield cap | Shield | Nozzle retaining cap | Nozzle* | Swirl ring | Electrode | Water tube |
|---|---|---|---|---|---|---|---|---|
| 170A | O2/Air | 420200 | 10086659 | 420365 | 10087904 (.140) Bore | 420242 | 10086653 | 420368 |
| 300A | O2/Air | 420200 | 10086659 | 420365 | 10086655 (.180) Bore | 420242 | 10086653 | 420368 |
| 460A | O2/Air | 420200 | 10086659 | 420365 | 10086657 (.195) Bore | 420242 | 10086653 | 420368 |
| Part number | Description |
|---|---|
| 428618 | XPR300 Mild steel consumables starter kit (torch included) |
| 428619 | XPR300 Stainless steel consumables starter kit (torch included) |
| 428616 | XPR300 Mild steel consumables starter kit |
| 428945 | XPR300 Core console non-ferrous consumables starter kit |
| 428617 | XPR300 Stainless steel consumables starter kit |
XPR300
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