Hypertherm XPR300 consumables are multi-part mechanized plasma consumable sets for high-definition cutting of mild steel, stainless steel and aluminum. They are selected by material, amperage and cutting process to help maintain cut quality, piercing performance and reliable production results on XPR300 plasma cutting systems.
XPR300 consumables are genuine Hypertherm mechanized plasma consumables designed for the XPR300 high-definition plasma cutting system. Unlike Powermax SYNC systems, the XPR300 does not use single-piece cartridges. It uses multi-part consumable sets selected according to material, amperage and process, helping maintain cut quality, piercing performance, consumable life and repeatable production results.
Available XPR300 consumables support mechanized cutting applications for mild steel, stainless steel and aluminum. Consumable sets are selected according to the required cutting process and may include shield caps, shields, nozzles, nozzle retaining caps, swirl rings, electrodes and water tubes, depending on the application and amperage. Hypertherm also provides XPR300 consumable starter kits for mild steel and for stainless steel / aluminum applications.
Nozzles and electrodes are available in various quantities. Please contact an authorized Hypertherm distributor to place your consumables order. Your consumables may not look exactly like the pictures.
| Part number Standard | Part number Standard Bevel/Robotic | Part number Bevel/Robotic | Description |
| 428383 | 428825 | 428831* | Lead: 6.6′ |
| 428384 | 428826 | 428832* | Lead: 8.2′ |
| 428385 | 428827 | 428833* | Lead: 9.8′ |
| 428386 | 428828 | 428834* | Lead: 11.5′ |
| 428824 | 428829 | 428335* | Lead: 13.1′ |
| 428387 | 428830 | 428836* | Lead: 4.8′ |
| 428978** | 428979** | Lead: 20′** | |
| 428916 | Lead: Thru arm robotic 11.5′ | ||
| 428918 | Lead: Thru arm robotic 14.8′ | ||
| 420500 | Torch mounting sleeve: Standard | ||
| 420501 | Torch mounting sleeve: Short | ||
| 420502 | Torch mounting sleeve: Extended | ||
| 420788 | Rotational torch mounting sleeve: Short | ||
| 420789 | Rotational torch mounting sleeve: Medium | ||
| 420790 | Rotational torch mounting sleeve: Extended | ||
| 420220 | Quick-disconnect torch receptacle | ||
| 420221 | Quick-disconnect XPR torch | ||
| 420368 | Water tube |
* Bevel/Robotic leads sets 428831-428836 include an extended 1.2 m (48″) strain relief.
** The 6 m (20′) lead is compatible only with console gas assemblies that are 7.5 m (24.6′) or less.
| Amperage | Process | Shield cap | Shield | Nozzle retaining cap | Nozzle | Swirl ring | Electrode | Water tube |
|---|---|---|---|---|---|---|---|---|
| 30 A | O2/O2 | 420200 | 420228 | 420365 | 420225 | 420407 | 420222 | 420368 |
| 50 A | O2/Air | 420200 | 420237 | 420365 | 420234 | 420233 | 420231 | 420368 |
| 80 A | O2/Air | 420200 | 420246 | 420365 | 420243 | 420242 | 420240 | 420368 |
| 130 A | O2/Air | 420200 | 420255 | 420365 | 420252 | 420242 | 420249 | 420368 |
| 170 A | O2/Air | 420200 | 420513 | 420365 | 420261 | 420260 | 420258 | 420368 |
| 220 A | O2/Air | 420200 | 420273 | 420365 | 420270 | 420406 | 420276 | 420368 |
| 300 A | O2/Air | 420200 | 420491 | 420365 | 420279 | 420406 | 420276 | 420368 |
| Amperage | Process | Shield cap | Shield | Nozzle retaining cap | Nozzle | Swirl ring | Electrode | Water tube |
|---|---|---|---|---|---|---|---|---|
| 40 A | N2/N2 | 420200 | 420291 | 420365 | 420288 | 420314 | 420303 | 420368 |
| Air/Air | 420200 | 420291 | 420365 | 420288 | 420314 | 420294 | 420368 | |
| 60 A | N2/N2 | 420200 | 420309 | 420365 | 420297 | 420323 | 420303 | 420368 |
| F5/N2 | 420200 | 420309 | 420365 | 420297 | 420323 | 420303 | 420368 | |
| N2/H2O | 420200 | 420300 | 420365 | 420296 | 420323 | 420303 | 420368 | |
| Air/Air | 420200 | 420309 | 420365 | 420297 | 420323 | 420294 | 420368 | |
| 80 A | N2/N2 | 420200 | 420309 | 420365 | 420306 | 420323 | 420303 | 420368 |
| F5/N2 | 420200 | 420309 | 420365 | 420306 | 420323 | 420303 | 420368 | |
| N2/H2O | 420200 | 420300 | 420365 | 420290 | 420323 | 420303 | 420368 | |
| Air/Air | 420200 | 420309 | 420365 | 420306 | 420323 | 420294 | 420368 | |
| 130 A | N2/N2 | 420200 | 420318 | 420365 | 420315 | 420314 | 420356 | 420368 |
| H2-Ar-N2/N2 | 420200 | 420318 | 420365 | 420315 | 420323 | 420356 | 420368 | |
| N2/H2O | 420200 | 420469 | 420365 | 420315 | 420314 | 420356 | 420368 | |
| 170 A | N2/N2 | 420200 | 420327 | 420365 | 420324 | 420314 | 420356 | 420368 |
| H2-Ar-N2/N2 | 420200 | 420327 | 420365 | 420324 | 420323 | 420356 | 420368 | |
| N2/H2O | 420200 | 420472 | 420365 | 420324 | 420314 | 420356 | 420368 | |
| Air/Air | 420200 | 420513 | 420365 | 420524 | 420260 | 420258 | 420368 | |
| 300 A | N2/N2 | 420200 | 420362 | 420365 | 420359 | 420323 | 420356 | 420368 |
| H2-Ar-N2/N2 | 420200 | 420362 | 420365 | 420359 | 420358 | 420356 | 420368 | |
| N2/H2O | 420200 | 420475 | 420365 | 420359 | 420323 | 420356 | 420368 |
Mild Steel
| Amperage | Process | Shield cap | Shield | Nozzle retaining cap | Nozzle* | Swirl ring | Electrode | Water tube |
|---|---|---|---|---|---|---|---|---|
| 170A | O2/Air | 420200 | 10086659 | 420365 | 10087904 (.140) Bore | 420242 | 10086653 | 420368 |
| 300A | O2/Air | 420200 | 10086659 | 420365 | 10086655 (.180) Bore | 420242 | 10086653 | 420368 |
| 460A | O2/Air | 420200 | 10086659 | 420365 | 10086657 (.195) Bore | 420242 | 10086653 | 420368 |
| Part number | Description |
|---|---|
| 428618 | XPR300 Mild steel consumables starter kit (torch included) |
| 428619 | XPR300 Stainless steel consumables starter kit (torch included) |
| 428616 | XPR300 Mild steel consumables starter kit |
| 428945 | XPR300 Core console non-ferrous consumables starter kit |
| 428617 | XPR300 Stainless steel consumables starter kit |
XPR300
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