Hypertherm XPR170 consumables are multi-part mechanized plasma consumable sets for high-definition cutting of mild steel, stainless steel and aluminum. They are selected by material, amperage and cutting process to help maintain cut quality, piercing performance and reliable production results on XPR170 plasma cutting systems.

XPR170 consumables are genuine Hypertherm mechanized plasma consumables designed for the XPR170 high-definition plasma cutting system. Unlike Powermax SYNC systems, the XPR170 does not use single-piece cartridges. It uses multi-part consumable sets selected according to material, amperage and cutting process, helping maintain cut quality, piercing performance, consumable life and repeatable production results.
Available XPR170 consumables support mechanized plasma cutting of mild steel, stainless steel and aluminum. Consumable sets are selected according to the required process and may include shields, shield caps, nozzles, nozzle retaining caps, swirl rings, electrodes, water tubes and related torch consumable parts, depending on the material and amperage. Hypertherm also provides XPR170 consumable starter kits for mild steel and non-ferrous applications.
Nozzles and electrodes are available in various quantities. Please contact an authorized Hypertherm distributor to place your consumables order. Your consumables may not look exactly like the pictures.
XPR torch
Part number | Part number | Part number | Description |
428383 | 428825 | 428831* | Lead: 6.6′ |
428384 | 428826 | 428832* | Lead: 8.2′ |
428385 | 428827 | 428833* | Lead: 9.8′ |
428386 | 428828 | 428834* | Lead: 11.5′ |
428824 | 428829 | 428335* | Lead: 13.1′ |
428387 | 428830 | 428836* | Lead: 4.8′ |
| 428978** | 428979** | Lead: 20′** |
| 428916 |
| Lead: Thru arm robotic 11.5′ |
| 428918 |
| Lead: Thru arm robotic 14.8′ |
420500 |
|
| Torch mounting sleeve: Standard |
420501 |
|
| Torch mounting sleeve: Short |
420502 |
|
| Torch mounting sleeve: Extended |
| 420788 |
| Rotational torch mounting sleeve: Short |
| 420789 |
| Rotational torch mounting sleeve: Medium |
| 420790 |
| Rotational torch mounting sleeve: Extended |
420220 |
|
| Quick-disconnect torch receptacle |
420221 |
|
| Quick-disconnect XPR torch |
420368 |
|
| Water tube |
* Bevel/Robotic leads sets 428831-428836 include an extended 1.2 m (48″) strain relief.
** The 6 m (20′) lead is compatible only with console gas assemblies that are 7.5 m (24.6′) or less.

Amperage | Process | Shield | Shield | Nozzle | Nozzle | Swirl ring | Electrode | Water tube |
30 A | O2/O2 | 420200 | 420228 | 420365 | 420225 | 420407 | 420222 | 420368 |
50 A | O2/Air | 420200 | 420237 | 420365 | 420234 | 420233 | 420231 | 420368 |
80 A | O2/Air | 420200 | 420246 | 420365 | 420243 | 420242 | 420240 | 420368 |
130 A | O2/Air | 420200 | 420255 | 420365 | 420252 | 420242 | 420249 | 420368 |
170 A | O2/Air | 420200 | 420513 | 420365 | 420261 | 420260 | 420258 | 420368 |

Amperage | Process | Shield | Shield | Nozzle | Nozzle | Swirl ring | Electrode | Water tube |
40 A | N2/N2 | 420200 | 420291 | 420365 | 420288 | 420314 | 420303 | 420368 |
Air/Air | 420200 | 420291 | 420365 | 420288 | 420314 | 420294 | 420368 | |
60 A | N2/N2 | 420200 | 420309 | 420365 | 420297 | 420323 | 420303 | 420368 |
F5/N2 | 420200 | 420309 | 420365 | 420297 | 420323 | 420303 | 420368 | |
N2/H2O | 420200 | 420300 | 420365 | 420296 | 420323 | 420303 | 420368 | |
Air/Air | 420200 | 420309 | 420365 | 420297 | 420323 | 420294 | 420368 | |
80 A | N2/N2 | 420200 | 420309 | 420365 | 420306 | 420323 | 420303 | 420368 |
F5/N2 | 420200 | 420309 | 420365 | 420306 | 420323 | 420303 | 420368 | |
N2/H2O | 420200 | 420300 | 420365 | 420290 | 420323 | 420303 | 420368 | |
Air/Air | 420200 | 420309 | 420365 | 420306 | 420323 | 420294 | 420368 | |
130 A | N2/N2 | 420200 | 420318 | 420365 | 420315 | 420314 | 420356 | 420368 |
H2-Ar-N2/N2 | 420200 | 420318 | 420365 | 420315 | 420323 | 420356 | 420368 | |
N2/H2O | 420200 | 420469 | 420365 | 420315 | 420314 | 420356 | 420368 | |
170 A | N2/N2 | 420200 | 420327 | 420365 | 420324 | 420314 | 420356 | 420368 |
H2-Ar-N2/N2 | 420200 | 420327 | 420365 | 420324 | 420323 | 420356 | 420368 | |
N2/H2O | 420200 | 420472 | 420365 | 420324 | 420314 | 420356 | 420368 | |
Air/Air | 420200 | 420513 | 420365 | 420524 | 420260 | 420258 | 420368 |
Mild Steel

Amperage | Process | Shield cap | Shield | Nozzle | Nozzle* | Swirl ring | Electrode | Water tube |
170A | O2/Air | 420200 | 10086659 | 420365 | 10087904 (.140) Bore | 420242 | 10086653 | 420368 |
300A | O2/Air | 420200 | 10086659 | 420365 | 10086655 (.180) Bore | 420242 | 10086653 | 420368 |
460A | O2/Air | 420200 | 10086659 | 420365 | 10086657 (.195) Bore | 420242 | 10086653 | 420368 |
| Part number | Description |
| 428842 | XPR170 mild steel consumables starter kit (torch included) |
| 428841 | XPR170 non-ferrous consumables starter kit (torch included) |
| 428840 | XPR170 mild steel consumables starter kit |
| 428843 | XPR170 non-ferrous consumables starter kit |
| 428944 | XPR170 Core console non-ferrous consumables starter kit |
XPR170
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