Hypertherm Powermax85 SYNC consumables are single-piece cartridges for cutting and gouging applications, including drag cutting, FineCut®, mechanized cutting, max removal gouging, max control gouging, FlushCut™ and HyAccess™. They simplify consumable selection, reduce part mix-ups and support reliable plasma cutting performance.
Powermax85 SYNC consumables use Hypertherm’s single-piece cartridge platform, replacing multiple traditional consumable parts with one process-specific cartridge. Each cartridge is designed for a defined cutting or gouging application, helping operators choose the correct consumable more easily and maintain consistent plasma performance.
Available cartridge options for the Powermax85 SYNC include drag cutting, FineCut® hand cutting, mechanized cutting, FineCut® mechanized cutting, max removal gouging, max control gouging, FlushCut™ and HyAccess™ cutting and gouging. When used with SmartSYNC® torches, the cartridges support automatic process and amperage setup on the power supply.
SmartSYNC torches feature RFID capability that when coupled with a Hypertherm cartridge will communicate with a Powermax SYNC system to automatically set the amperage and process on the power supply. Available in handheld, mechanized and robotic torch configurations.
| Hand torches | Machine torches | Robotic/Mini | |||
|---|---|---|---|---|---|---|
| 75° | 15° | 180° | 180° | 90° | 45° |
4,5 m (15′) |
|
|
| 059733 |
|
|
7,6 m (25′) | 059726 | 059723 | 059719 | 059734 | 059731 | 059729 |
10,7 m (35′) |
|
| 059720 |
|
|
|
15,2 m (50′) | 059727 | 059724 | 059721 | 059735 | 059732 | 059730 |
22,8 m (75′) | 059728 | 059725 | 059722 |
| 059767 | 059766 |
30 m (100′) | 059770 |
|
|
|
|
|
| Long torches | |||
|---|---|---|---|---|
| 0,6 m (2′), 45° | 0,6 m (2′), 90° | 1,2 m (4′), 45° | 1,2 m (4′), 90° |
4,5 m (15′) |
|
|
|
|
7,6 m (25′) |
| 528114 |
| |
10,7 m (35′) |
|
|
|
|
15,2 m (50′) | 528116 | 528117 | 528118 | 528119 |
22,8 m (75′) |
| |||
The Hypertherm cartridge consumable platform is a revolutionary change to standard air plasma consumables. Each single-piece cartridge is optimized by process and amperage to ensure performance while dramatically simplifying the parts needed to cut or gouge with plasma.
Hypertherm cartridges for Powermax systems are manufactured to uphold our high standards for quality and reliability. As part of the manufacturing process, we test-fire each cartridge to ensure proper assembly and function. As a result, there may be burn marks on the tip of the cartridge. This is normal and not a sign of damage.
Hypertherm cartridges | |
Process | Cartridge |
85 A | 428935 |
65 A | 428931 |
45 A | 428927 |
FineCut® hand cutting | 428928 |
These cartridges have different dimensions as compared to traditional consumables which need to be factored when using cutting templates and guides.
Drag cartridge:
Hypertherm cartridges | |
Process | Cartridge |
85 A | 428934 |
65 A | 428930 |
45 A | 428925 |
FineCut® mechanized cutting | 428926 |
Ohmic ring kit | 428895 (contains 3 #420580 ohmic rings) |
Mechanized cartridges can be used on hand torches if a stand-off is desired.
Hypertherm cartridges | |
Process | Cartridge |
Max removal gouging 45–85 A | 428932 |
Max control gouging 45–85 A | 428933 |
Hypertherm cartridges | |
Process | FlushCut™ |
| 85 A | 428953 |
| 65 A | 428952 |
Hypertherm cartridges | |
Process | HyAccess™ |
| Drag cutting 65 A | 428984 |
| Gouging 65 A | 428987 |
| Mechanized cutting 65 A | 528079 |
Powermax85 SYNC
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