Hypertherm Powermax65 SYNC consumables are single-piece cartridges for cutting and gouging applications, including drag cutting, FineCut®, mechanized cutting, max removal gouging, max control gouging, FlushCut™ and HyAccess™. They simplify consumable selection, reduce part mix-ups and support reliable plasma cutting performance.

Powermax65 SYNC consumables use Hypertherm’s single-piece cartridge platform, designed to simplify plasma cutting and gouging by replacing multiple traditional consumable parts with one process-specific cartridge. Each cartridge is optimized by process and amperage, helping operators select the correct consumable more easily and maintain reliable performance across different applications.
Available cartridge options for the Powermax65 SYNC include drag cutting, FineCut® hand cutting, mechanized cutting, FineCut® mechanized cutting, max removal gouging, max control gouging, FlushCut™ and HyAccess™ cutting and gouging. When paired with SmartSYNC® torches, the cartridges support automatic setup of amperage and process on the power supply.
SmartSYNC torches feature RFID capability that when coupled with a Hypertherm cartridge will communicate with a Powermax SYNC system to automatically set the amperage and process on the power supply. Available in handheld, mechanized and robotic torch configurations.
| Hand torches | Machine torches | Robotic/Mini | ||||
|---|---|---|---|---|---|---|
75° | 15° | 180° | 180° | 90° | 45° | |
4.5 m (15′) | 059733 | |||||
7.6 m (25′) | 059726 | 059723 | 059719 | 059734 | 059731 | 059729 |
10.7 m (35′) | 059720 | |||||
15.2 m (50′) | 059727 | 059724 | 059721 | 059735 | 059732 | 059730 |
22.8 m (75′) | 059728 | 059725 | 059722 | 059767 | 059766 | |
Long torches | ||||
|---|---|---|---|---|
0.6 m (2′), 45° | 0.6 m (2′), 90° | 1.2 m (4′), 45° | 1.2 m (4′), 90° | |
4.5 m (15′) | ||||
7.6 m (25′) | 528114 | |||
10.7 m (35′) | ||||
15.2 m (50′) | 528116 | 528117 | 528118 | 528119 |
22.8 m (75′) | ||||
The Hypertherm cartridge consumable platform is a revolutionary change to standard air plasma consumables. Each single-piece cartridge is optimized by process and amperage to ensure performance while dramatically simplifying the parts needed to cut or gouge with plasma.
Hypertherm cartridges for Powermax systems are manufactured to uphold our high standards for quality and reliability. As part of the manufacturing process, we test-fire each cartridge to ensure proper assembly and function. As a result, there may be burn marks on the tip of the cartridge. This is normal and not a sign of damage.
Hypertherm cartridges | |
Process | Cartridge |
65 A | 428931 |
45 A | 428927 |
FineCut® hand cutting | 428928 |




Hypertherm cartridges | |
| Process | Cartridge |
| 65 A | 428930 |
| 45 A | 428925 |
| FineCut® mechanized cutting | 428926 |
| Ohmic ring kit | 428895 (contains 3 #420580 ohmic rings) |

Hypertherm cartridges | |
Process | Cartridge |
Max removal gouging 45–85 A | 428932 |
Max control gouging 45–85 A | 428933 |

Hypertherm cartridges | |
Process | FlushCut™ |
| 65 A | 428952 |

Hypertherm cartridges | |
Process | HyAccess™ |
| Drag cutting 65 A | 428984 |
| Gouging 65 A | 428987 |
| Mechanized cutting 65 A | 528079 |
Powermax65 SYNC
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