Powermax65 SYNC

Hypertherm Powermax65 SYNC consumables are single-piece cartridges for cutting and gouging applications, including drag cutting, FineCut®, mechanized cutting, max removal gouging, max control gouging, FlushCut™ and HyAccess™. They simplify consumable selection, reduce part mix-ups and support reliable plasma cutting performance.

Powermax65 SYNC

about the consumables for the
Powermax65 SYNC

Powermax65 SYNC consumables use Hypertherm’s single-piece cartridge platform, designed to simplify plasma cutting and gouging by replacing multiple traditional consumable parts with one process-specific cartridge. Each cartridge is optimized by process and amperage, helping operators select the correct consumable more easily and maintain reliable performance across different applications.

Available cartridge options for the Powermax65 SYNC include drag cutting, FineCut® hand cutting, mechanized cutting, FineCut® mechanized cutting, max removal gouging, max control gouging, FlushCut™ and HyAccess™ cutting and gouging. When paired with SmartSYNC® torches, the cartridges support automatic setup of amperage and process on the power supply.

Torches and consumables

SmartSYNC torches

SmartSYNC torches feature RFID capability that when coupled with a Hypertherm cartridge will communicate with a Powermax SYNC system to automatically set the amperage and process on the power supply. Available in handheld, mechanized and robotic torch configurations.

 Hand
torches
Machine
torches
Robotic/Mini
 

75°

15°

180°

180°

90°

45°

4.5 m (15′)​

   

059733

  

7.6 m (25′)

059726

059723

059719

059734

059731

059729

10.7 m (35′)

  

059720

   

15.2 m (50′)

059727

059724

059721

059735

059732

059730

22.8 m (75′)

059728

059725

059722

 

059767

059766

 

Long torches

 

0.6 m (2′), 45°

0.6 m (2′), 90°

1.2 m (4′), 45°

1.2 m (4′), 90°

4.5 m (15′)​

    

7.6 m (25′)

  528114 

10.7 m (35′)

    

15.2 m (50′)

528116

528117

528118

528119

22.8 m (75′)

    

 

The Hypertherm cartridge consumable platform is a revolutionary change to standard air plasma consumables. Each single-piece cartridge is optimized by process and amperage to ensure performance while dramatically simplifying the parts needed to cut or gouge with plasma.

Hypertherm cartridges for Powermax systems are manufactured to uphold our high standards for quality and reliability. As part of the manufacturing process, we test-fire each cartridge to ensure proper assembly and function. As a result, there may be burn marks on the tip of the cartridge. This is normal and not a sign of damage.

Hypertherm cartridges

Process

Cartridge

65 A

428931

45 A

428927

FineCut® hand cutting

428928

These cartridges have different dimensions as compared to traditional consumables which need to be factored when using cutting templates and guides. Drag cartridge:
Powermax SYNC products
Powermax SYNC products
Powermax SYNC products
Powermax SYNC products

Hypertherm cartridges

ProcessCartridge
65 A428930
45 A428925
FineCut® mechanized cutting428926
Ohmic ring kit428895 (contains 3 #420580 ohmic rings)
Mechanized cartridges can be used on hand torches if a stand-off is desired.
Powermax SYNC products

Hypertherm cartridges

Process

Cartridge

Max removal gouging 45–85 A

428932

Max control gouging 45–85 A

428933

Powermax SYNC products

Hypertherm cartridges

Process

FlushCut™

65 A

428952

Hypertherm cartridges

Process

HyAccess™

Drag cutting 65 A

428984

Gouging 65 A

428987

Mechanized cutting 65 A

528079

Powermax65 SYNC

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