Powermax45 SYNC consumables use Hypertherm’s single-piece cartridge platform, replacing multiple traditional consumable parts with one process-specific cartridge. Each cartridge is selected according to the application, such as drag cutting, FineCut® hand cutting, mechanized cutting, FineCut® mechanized cutting or gouging, helping simplify setup, reduce part mix-ups and maintain reliable plasma cutting performance.
Hypertherm Powermax45 SYNC consumables are single-piece cartridges designed for use with the Powermax45 SYNC plasma cutting system and SmartSYNC® torches. Instead of selecting and assembling several individual consumable parts, the operator installs one cartridge matched to the required cutting or gouging process.
The available cartridge types support common Powermax45 SYNC applications, including drag cutting, FineCut® cutting for thin mild steel and stainless steel, mechanized cutting, FineCut® mechanized cutting and gouging. FineCut® cartridges are designed to produce a narrower kerf on thin mild steel and stainless steel up to 3 mm / 10 gauge, making them suitable for detailed cutting and marking applications.
When used with SmartSYNC® torch technology, the cartridge helps the system automatically align key settings such as operating mode, current and gas pressure. This reduces setup errors, supports more consistent cut quality and makes consumable selection easier for both handheld and mechanized plasma cutting work.
SmartSYNC torches feature RFID capability that when coupled with a Hypertherm cartridge will communicate with a Powermax SYNC system to automatically set the amperage and process on the power supply. Available in handheld, mechanized and robotic torch configurations.
| Hand torches | Machine torches | Robotic/Mini | ||||
|---|---|---|---|---|---|---|
| 75° | 15° | 180° | 180° | 90° | 45° | |
| 4.5 m (15′) | 059733 | |||||
| 7.6 m (25′) | 059726 | 059723 | 059719 | 059734 | 059731 | 059729 |
| 10.7 m (35′) | 059720 | |||||
| 15.2 m (50′) | 059727 | 059724 | 059721 | 059735 | 059732 | 059730 |
| 22.8 m (75′) | 059728 | 059725 | 059722 | 059767 | 059766 | |
| Long torches | ||||
|---|---|---|---|---|
| 0.6 m (2′), 45° | 0.6 m (2′), 90° | 1.2 m (4′), 45° | 1.2 m (4′), 90° | |
| 4.5 m (15′) | ||||
| 7.6 m (25′) | 528114 | |||
| 10.7 m (35′) | ||||
| 15.2 m (50′) | 528116 | 528117 | 528118 | 528119 |
| 22.8 m (75′) | ||||
The Hypertherm cartridge consumable platform is a revolutionary change to standard air plasma consumables. Each single-piece cartridge is optimized by process and amperage to ensure performance while dramatically simplifying the parts needed to cut or gouge with plasma.
Hypertherm cartridges for Powermax systems are manufactured to uphold our high standards for quality and reliability. As part of the manufacturing process, we test-fire each cartridge to ensure proper assembly and function. As a result, there may be burn marks on the tip of the cartridge. This is normal and not a sign of damage.
Hypertherm cartridges | |
| Process | Cartridge |
| 45 A | 428927 |
| FineCut® hand cutting | 428928 |
Hypertherm cartridges | |
| Process | Cartridge |
| 45 A | 428925 |
| FineCut® mechanized cutting | 428926 |
| Ohmic ring kit | 428895 (contains 3 #420580 ohmic rings) |
Mechanized cartridges can be used on hand torches if a stand-off is desired.
Hypertherm cartridges | |
Process | Cartridge |
Max removal gouging 45–85 A | 428932 |
Max control gouging 45–85 A | 428933 |
Powermax45 SYNC
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