Hypertherm HPR800XD consumables are multi-part mechanized plasma consumables for HyPerformance high-definition cutting. They support demanding heavy-duty cutting applications, helping maintain cut quality, piercing performance and reliable production results.

HPR800XD consumables are genuine Hypertherm mechanized plasma consumables designed for the HyPerformance® HPR800XD® plasma cutting system. They are used in heavy-duty, high-definition plasma cutting applications where cut quality, piercing performance, consumable life and repeatable production results are critical.
The HPR800XD uses multi-part consumable sets rather than single-piece cartridges. Consumables are selected according to the cutting process, amperage, material and application, and may include parts such as shield caps, shields, nozzle retaining caps, nozzles, swirl rings, electrodes and water tubes. Hypertherm also provides a dedicated HPR800XD consumable kit with the consumables and accessories required to get the system cutting.

| Mild steel process | Retaining cap | Cartridge (10 pk) | Water tube | Torch body |
| 80 A (standard cutting / bevel cutting)* | 420708 | 420803 | 420728 | 420729 |
| 130 A (standard cutting / bevel cutting)* | 420708 | 420705 | 420728 | 420729 |
| 260 A (standard cutting / bevel cutting)* | 420708 | 420715 | 420728 | 420729 |
* HPR cartridge requires a new torch body, water tube, and retaining cap. The HPR cartridge torch body connects directly to a standard HPRXD receptacle (part number 220705).
HPR cartridges are packaged and sold to partners in quantities of 10.
| Type | Kit p/n | Includes p/n | Description | Quantity |
| Torch starter kit | 528101 | 420729 | Torch body | 1 |
| 420728 | Water tube | 1 | ||
| 420708 | Retaining cap | 1 | ||
| 528107 | Kit: O-ring cartridge torch | 1 | ||
| Cartridge 3-pk kits | 528102 | 420803 | Kit: Cartridge, 80 A | 3 |
| 528103 | 420705 | Kit: Cartridge, 130 A | 3 | |
| 528104 | 420715 | Kit: Cartridge, 260 A | 3 | |
| 528105** | 420803, 420705, 420715 | Kit: Cartridge, multi-amps | 3 |
** Note: 528105 cartridge multi-amps kit contains (1) of each amperage (80 A, 130 A, and 260 A).


| Amperage | Shield cap | Shield | Nozzle retaining cap | Nozzle | Swirl ring | Electrode | SilverPlus electrode | Water tube |
| 30 A | 220747 | 220194 | 220754 | 220193 | 220180 | 220192 | ______ | 220340 |
| 50 A | 220747 | 220555 | 220754 | 220554 | 220553 | 220552 | ______ | 220340 |
| 80 A | 220747 | 220189 | 220756 | 220188 | 220179 | 220187 | 420566 | 220340 |
| 130 A | 220747 | 220183 | 220756 | 220182 | 220179 | 220181 | 220665 | 220340 |
| 200 A | 220637 | 220761 | 220757 | 220354 | 220353 | 220352 | 220666 | 220340 |
| 260 A | 220637 | 220764 | 220760 | 220439 | 220436 | 220435 | 220668 | 220340 |
| 400 A | 220637 | 220636 | 220635 | 220632 | 220631 | 220629 | 420530 | 220571 |
| 80 A bevel | 220637 | 220742 | 220845 | 220806 | 220179 | 220802 | ______ | 220700 |
| 130 A bevel | 220637 | 220742 | 220740 | 220646 | 220179 | 220649 | ______ | 220700 |
| 200 A bevel | 220637 | 220658 | 220845 | 220659 | 220353 | 220662 | ______ | 220700 |
| 260 A bevel | 220637 | 220741 | 220740 | 220542 | 220436 | 220541 | ______ | 220571 |
| * 260 A bevel | 220637 | 220897 | 220896 | 220898 | 220436 | 220899 | ______ | 220571 |
| 400 A bevel | 220637 | 220636 | 220635 | 220632 | 220631 | 220629 | ______ | 220571 |
* Recommended for use if you have excessive slag, or the torch is misfiring, when using standard consumables

| Amperage | Shield cap | Shield | Nozzle retaining cap | Nozzle | Swirl ring | Electrode | Water tube |
| 45 A | 220747 | 220202 | 220755 | 220201 | 220180 | 220308 | 220340 |
| 60 A HDi | 220747 | 220815 | 220814 | 220847 | 220180 | 220339 | 220340 |
| 80 A | 220747 | 220338 | 220755 | 220337 | 220179 | 220339 | 220340 |
| 130 A | 220747 | 220198 | 220755 (H35) | 220197 | 220179 | 220307 | 220340 |
| 220756 (N2) | |||||||
| 200 A | 220637 | 220762 | 220758 | 220343 | 220342 | 220307 | 220340 |
| 260 A | 220637 | 220763 | 220758 | 220406 | 220405 | 220307 | 220340 |
| 400 A | 220637 | 220707 | 220712 | 220708 | 220405 | 220709 | 220571 |
| 600 A | 220637 | 220707 | 220635 (H35) | 220859 | 220353 (H35) | 220709 | 220571 |
| 220885 (N2) | 220405 (N2) | ||||||
| 800 A 4″ (100 mm) and below | 220637 | 220886 | 220885 | 220884 | 220353 | 220882 | 220881 |
| 800 A above 4″ (100 mm) | 220637 | 220886 | 220712 | 220884 | 220350 | 220882 | 220881 |
| 130 A bevel | 220637 | 220738 | 220739 | 220656 | 220179 | 220606 | 220571 |
| 260 A bevel | 220637 | 220738 | 220739 | 220607 | 220405 | 220606 | 220571 |
| 400 A bevel | 220637 | 220707 | 220712 | 220708 | 220405 | 220709 | 220571 |
| 600 A bevel | 220637 | 220707 | 220635 (H35) | 220859 | 220353 (H35) | 220709 | 220571 |
| 220885 (N2) | 220405 (N2) | ||||||
| 800 A bevel 4″ (100 mm) and below | 220637 | 220886 | 220885 | 220884 | 220353 | 220882 | 220881 |
| 800 A bevel above 4″ (100 mm) | 220637 | 220886 | 220712 | 220884 | 220350 | 220882 | 220881 |

Amperage | Shield | Shield | Nozzle | Nozzle | Swirl ring | Electrode | Water tube |
45 A | 220747 | 220202 | 220756 | 220201 | 220180 | 220308 | 220340 |
130 A | 220747 | 220198 | 220755 (H35) | 220197 | 220179 | 220307 (H35) | 220340 |
|
|
| 220756 (Air) |
|
| 220181 (Air) |
|
200 A | 220637 | 220762 | 220759 | 220346 | 220342 | 220307 | 220340 |
260 A | 220637 | 220763 | 220758 | 220406 | 220405 | 220307 | 220340 |
400 A | 220637 | 220707 | 220712 | 220708 | 220405 | 220709 | 220571 |
600 A | 220637 | 220707 | 220712 (H35) | 220859 | 220353 (H35) | 220709 | 220571 |
|
|
| 220885 (N2) |
| 220405 (N2) |
|
|
800 A | 220637 | 220886 | 220885 | 220884 | 220353 | 220882 | 220881 |
800 A | 220637 | 220886 | 220712 | 220884 | 220350 | 220882 | 220881 |
Designed especially for your HPR800XD system, the Hypertherm consumable kit contains all the necessary consumables and accessories you need to get up-and-cutting. Customers can choose either mild or stainless steel/aluminum consumable starter kits.
Kit type (MS) | HPR400XD mild steel starter kit |
Kit part number | 228367 |
Description | Kit contains all the necessary consumables and accessories for mild steel cutting at 400 A and below |
Kit type (AL/SS) | HPR400XD aluminum and stainless steel starter kit |
Kit part number | 228368 |
Description | Kit contains all the necessary consumables and accessories for aluminum and stainless steel cutting at 400 A and below |
Kit type (AL/SS) | HPR800XD aluminum and stainless steel starter kit |
Kit part number | 228603 |
Description | Kit contains all the necessary consumables and accessories for aluminum and stainless steel cutting at 600 A/800 A |
HPR800XD
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