The Modular Drive System is the only product in the industry that allows the user to configure one machine for multiple applications. The Master Drive Unit accepts several interchangeable control modules for programmable shape cutting, straight line cutting/welding, stitch welding, programmable stitch welding, arc gouging, linear weaving and pendulum weaving.
At the heart of the Modular Drive System is the Master Drive Unit which houses the motor, speed control board, power supply, and clutch, that allows rapid manual positioning of the carriage anywhere along the track. The unit runs from 2-120 in/min (51-3048 mm/min) with a vertical load capacity of 60 lbs (27 kg) and a horizontal load capacity of 100 lbs (45 kg).
The Master Drive Unit has a high torque, low inertia motor for precise stops and starts and a dedicated fail-safe brake with three times the stopping and holding power of the motor. The unit is equipped with motor overload protection which turns the motor off and engages the brake whenever an excessive load is placed on the machine. In addition, the Master Drive features closed loop speed control for adjustable, repeatable control of critical welding or cutting parameters, and closed loop position control to prevent creep.
Modular Drive System Kits are all in one packages based upon application. All kits include: master drive, control module, racking, torch holder, rail and magnets. Only the welding kits include a torch with the kit. Please see our Product Catalog (pages 3-5) for kit options.
MDS-1060-10 – 10 ft (3 m) Length
MDS-1060-25 – 25 ft (7.6 m) Length
Weld Contact Cable – Provides the required connection to control a wire feeder contractor circuit from the MDS Control Module.
MDS-1085 – 10′ (3.05 m) Length
MDS-1085-25 – 25′ (7.62 m) Length
MDS-1085-50 – 50′ (15.24 m) Length
Automatic Height Control System – Mounts on Master Drive Unit and includes Remote Control Cable. Provides automatic control of torch height when using an CV welding process. Includes controls for: current set point, auto/manual and torch raise/lower.
CAS-2050 (For WPD-1100 Linear Weaver)
CAS-2060 (For WPD-2100 Pendulum Weaver)
Extended Mounting Plate – Mounts to front of the carriage for use with dual cutting or welding groups, heavy duty racking, etc.
MDS-1045
Quick Action Manifold – Allows quick On/Off of preset torch and eliminates hose strain.
MDS-3025 – 2-Hose
MDS-9898 – 3-Hose
Hose Assemblies
CIR-1010-3 – 2-Hose
MUG-1119-32 – 3-Hose
Universal Limit Kit – Installs between the Master Drive Unit and any of the control modules. This limit kit adds the ability to cycle between limits, stop at limit, or rapid return. All existing functions of the control modules are maintained.
MDS-1055 – For Rigid Rail Applications
FMD-1045 – For Hi-Flex Rail Applications
Handle with Cable Anchor – Keeps welding cables and contact wires away from the work surface, eliminating drag.
MPD-1035
Remote Control Cable – Installs between the Master Drive Unit and the Control Module, allowing the operator to perform work in confined areas where it would be difficult to reach the controls.
MDS-1060-10 – 10 ft (3 m) Length
MDS-1060-25 – 25 ft (7.6 m) Length
Weld Contact Cable – Provides the required connection to control a wire feeder contractor circuit from the MDS Control Module.
MDS-1085 – 10′ (3.05 m) Length
MDS-1085-25 – 25′ (7.62 m) Length
MDS-1085-50 – 50′ (15.24 m) Length
Automatic Height Control System – Mounts on Master Drive Unit and includes Remote Control Cable. Provides automatic control of torch height when using an CV welding process. Includes controls for: current set point, auto/manual and torch raise/lower.
CAS-2050 (For WPD-1100 Linear Weaver)
CAS-2060 (For WPD-2100 Pendulum Weaver)
Extended Mounting Plate – Mounts to front of the carriage for use with dual cutting or welding groups, heavy duty racking, etc.
MDS-1045
Quick Action Manifold – Allows quick On/Off of preset torch and eliminates hose strain.
MDS-3025 – 2-Hose
MDS-9898 – 3-Hose
Hose Assemblies
CIR-1010-3 – 2-Hose
MUG-1119-32 – 3-Hose
Universal Limit Kit – Installs between the Master Drive Unit and any of the control modules. This limit kit adds the ability to cycle between limits, stop at limit, or rapid return. All existing functions of the control modules are maintained.
MDS-1055 – For Rigid Rail Applications
FMD-1045 – For Hi-Flex Rail Applications
Handle with Cable Anchor – Keeps welding cables and contact wires away from the work surface, eliminating drag.
MPD-1035